SmartCharge 5 front panel with display screen and control interface

SMART CHARGE 5

TRACER GAS CHARGING SYSTEM

The Smart Charge 5 is a fully automatic, custom configurable evacuation and tracer gas backfill system with built-in gross leak test. The system is ideally suited for pre-charging of product with tracer gas, such as Helium, Hydrogen or others prior to the leak test processes. It can also be used with any gas charging application that requires evacuation and subsequent pressurization of a test product.

APPLICATIONS

FEATURES

CHARACTERISTICS

FACTSHEETS

APPLICATION

  • AUTOMOTIVE

    • Exhaust System
    • Cooling Circuit
    • Engine
    • Battery
    • Oil Pan

  • AIR CONDITIONING

    • Condenser Coils
    • Evaporator Coils
    • Compressor Seals
    • Refrigerant Tubing
    • Valve and Joint

  • MEDICAL

    • IV Bag
    • Implantable Device
    • Syringe and Vial
    • Medical Pouch
    • Packaging

  • AEROSPACE

    • Fuel System
    • Hydraulic System
    • Oxygen System
    • Pressurized Cabin
    • Cooling System

FEATURES

  • GENERAL

    • 7” user-friendly display TC
    • Portable
    • Data logging
    • Digital part pressure with 3 selectable units
    • Password Protection prevents unauthorized access
    • Flexibility for up to 50 recipes
    • Full automatic cycling
    • 2 inputs; 2 outputs available for external use, such as for future clamping, etc.

  • PERFORMANCE & COMMUNICATION

    • Base unit performs evacuation (25″ Hg),vacuum decay test and tracer gas backfill to 300 psig. Units can be configured to perform evacuation to lower vacuum levels.

SmartCharge rear panel showing ports and hardware connections

SPECIFICATIONS

  • OPTIONS

    • Analog

    • MD-490S paired operation

    • User I/O

    • Printer

    • Low pressure feature, 0-20 psig

    • Nitrogen charge up to 700 psig

    • Barcode scanner feature

     

Interface menu of the smartcharge 5
TECHNICAL SPECIFICATIONS

 

Power Universal voltage 110 vac or
220-Volt AC, 50 – 60 Hz, 6.5 Amps nominal
Dimensions (WxHxD) (WxHxD)
344 x 395 x 618 mm – 13.5” x 15.5” x 24.4” inch
Utility Fittings 1⁄4” NPT female
1⁄2” NPT female for Part Evacuation
Pressure Transducer Resolution of 0.01 psi in vacuum mode, or in
pressure mode. Accuracy of ± 0.25%.
Valving Fast acting pull type solenoid featuring epoxy
encapsulated design
Manifolding Seamless tubing with compression fitting
interconnects. Helium leak tested to
1.0 × 10-6 atm-cc/sec@600 psig
Product Evacuation Pump Air Driven Venturi Pump Providing ultimate vacuum level 25.5″ Hg
Product Evacuation Pump Air Driven Venturi Pump Providing ultimate
vacuum level 25.5″ Hg
Gauging Digital part pressure and leak rate displayed on operator interface
Electronics Microprocessor-based programmable logic
controller

DOCUMENTATION


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Datasheet (English)

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